A strategic initiative to power mining expansion

Axsys Projects, in joint venture with Stefanutti Stocks Civils, delivered essential electrical infrastructure as part of Exxaro’s Grootegeluk Coal Mine expansion in Lephalale, Limpopo. This project addressed the growing demand for reliable power distribution in the expanding mining operations, demonstrating expertise in constructing specialised electrical infrastructure within an active mining environment.

Key Deliverables

Pump station construction to support mining operations

Small coal substations for distributed power infrastructure

Free-standing transformer bay structure for electrical distribution

Complete building services including HVAC and fire protection systems

Commissioning and testing of all electrical infrastructure

Technical Scope

Construction Works:

Earthworks and foundations for electrical infrastructure

Concrete and masonry structures designed for electrical equipment

Building works including weather protection and access systems

Wet trades and finishing appropriate for electrical environments

Electrical Infrastructure:

Small power and lighting systems throughout facilities

Distribution boards and electrical distribution infrastructure

HVAC systems for equipment cooling and environmental control

Fire protection systems designed for electrical environments

Project Completion:

Signage erection and facility identification

System commissioning and performance testing

Handover and training for operational staff

Mining Environment Expertise

The project involved:

Coordination with active mining operations to maintain production continuity

Compliance with mining safety regulations and electrical safety standards

Seamless integration with existing mine infrastructure and electrical systems

Durability design for harsh mining environmental conditions

Joint Venture Success

VRP Partnership Benefits:

Skills transfer and local contractor development

Technical expertise for complex electrical infrastructure

Resource optimisation and risk management

Community development through local participation

Electrical Infrastructure Excellence

The project successfully delivered:

Reliable electrical infrastructure supporting expanded mining operations

Modern substation facilities with advanced control and protection systems

Enhanced operational capability through improved electrical distribution

Long-term infrastructure supporting mine expansion objectives

Safety and Compliance

Stringent electrical safety protocols throughout construction

Full compliance with mining industry regulations

Effective environmental management for mining operations

Quality assurance ensuring long-term reliability and performance

Project Summary

Project Classification: Electrical Infrastructure

Contract Type: Joint Venture - Specialised Construction

Programme: Voluntary Rebuild Programme (VRP)

Outcome

The project provided reliable and modern electrical infrastructure to support the growing mining operations at Exxaro's Grootegeluk Coal Mine. HVAC systems, fire protection, and distribution facilities now enable enhanced operational capabilities and future-proofed infrastructure for long-term mine expansion.

GG6 Expansion Project - Substation Buildings